Plastics Process Technician AJAC Apprentice with injection molding machine

Plastics Process Technician

4-YEAR | 8,000 HOURS

What is a Plastic Process Technician

What is a Plastic Process Technician?

A Plastic Process Technicians primary job is to set up, monitor and troubleshoot plastic injection-molding machines. This requires specialized knowledge of materials, specific tools, and equipment. Troubleshooting tasks might include dealing with inconsistent material, faulty equipment, human error, and preventing defects from occurring.

Plastic Process Technicians:

  • Ensure injection molding machines, auxiliary equipment, and connected automated systems are set to regulation parameters, meet quality standards and all production goals.
  • Set up and start up molding machines, read blueprints, and check products with calipers, optical comparators, and other testing methods and devices.
  • Provide feedback on mold design and assist tool and die makers to dial in each mold for optimal cycle time and quality.
  • Monitor and troubleshoot processing problems, perform preventive maintenance tasks, and document process changes.
  • Are able to apply all aspects of scientific molding.
  • Understand the importance of reducing and reusing material scrap to protect our environment and save costs.
Benefits of becoming a Plastic Process Technician with AJAC

What are the Benefits of Becoming a Plastic Process Technician?

Plastic Process Technician is an advanced apprenticeship occupation that reinforces machining, maintenance, and troubleshooting skills.

Upon completion of a Plastic Process Technician apprenticeship, you will receive a nationally-recognized journey-level credential and can move onto more advanced occupations such as mechanical engineering, maintenance manager, or industrial engineering.

As a Plastic Process Technician, you will enjoy a long-term career with a good salary, job advancement opportunities, and the chance to work with your hands and cutting-edge technology.

Step to Becoming an Apprentice

Steps to becoming an AJAC apprentice
Identify an employer AJAC partners with and apply for an open position.
Talk with your supervisor to receive company approval for participation.
AJAC will visit your employer to sign our Apprenticeship Agreement.
Once you are registered, AJAC will enroll you in our apprenticeship classes.
Each month, submit your on-the-job training hours through our Apprentice Tracking System.
Upon completion, you will receive AJAC's certificate of completion and a journey-level card in your respective occupation.
6 Steps to Becoming an Apprentice

6 Steps to Becoming an Apprentice

1

Get Hired by a Participating Employer AJAC Partners With

2

Receive Participation Approval from Your Employer

3

Sign an Apprenticeship Agreement with AJAC

4

Enroll in AJAC’s Apprenticeship Classes Each Quarter

5

Log and Submit Your OJT Hours Monthly

6

Receive a Nationally-Recognized Journey-Level Certification from L&I

How Much Can I Earn?

$
25.79
*

*This is a Washington State average for this occupation. Wage rates vary by employer, industry, experience and location. Source: Washington State Employment Security Department 2021 Occupational Employment and Wage Estimates.

Where to find AJAC advanced manufacturing engineering apprenticeship programs in Washington State

Where Will I Work?

AJAC has partnered with 300+ advanced manufacturers to provide supervised, structured, paid on-the-job training.

AJAC apprentices can only work for companies that agree to hire them and place them into the program.

Each company has their own methodology for who they select as an apprentice.

Employers We Partner With
Plastic process technician apprentice inspecting a part

Where Are Classes Held?

Classes are held one night a week, typically on a Tuesday, Wednesday, or Thursday from 5:00 pm to 9:00 pm.

AJAC’s apprenticeships classes are structured for both online learning or in-person learning. Depending on the specific class you are taking, you may be required to complete it online or in-person.

In-person classes are held either a local community/technical college, high school, or skills center.

Meet Our Instructors

Apprenticeship Classes

Plastic Process Technician apprentices take 12 college-level classes. Each class consists of 50 hours of lecture and/or practical application. Upon completion of each class, apprentices will receive 5 college credits.

As a registered apprentice, you automatically receive 50% reduced tuition. Over half of AJAC’s partnering employers elect to pay for their apprentice’s tuition, making the entire apprenticeship free-of-cost.

Currently, each class costs $288.65 out-of-pocket.

Shop Math

Review of basic arithmetic, basic algebra application, based on geometry, right angle trigonometry, oblique angle trigonometry, and right angles.

Technical Drawings

Learn to read and interpret engineering drawings and schematics, as well as practice basic drafting. Drawings studied in this class will come both from the text and from industry, and will include machining, fabrication, assemblies, and fluid power systems.

Inspection

Measuring and inspection of size, position, form, surface finish and orientation.

Precision Machining 1

Fundamental manual machining skills and knowledge to include topics such as job plans, drawings, tolerances, engineering specifications and use of manual tools.

GD&T and Precision Fits

Apprentices will study the theory and application of the use of standard tolerances and GD&T concentrating on geometric dimensioning and its relation to engineering drawings.

Electrical Systems

In this course, apprentices will learn about industrial electrical theory, components, and equipment necessary to troubleshoot electrical problems. Apprentices will begin by learning to interpret electrical symbols, diagrams, and terminology.

Mechanical Systems

Learn to maintain all of the elements of a mechanical system.  Apprentices will begin by exploring mechanical fundamentals such energy, mechanical forces, and simple machines. Apprentices will learn to troubleshoot, assemble, and maintain couplings, gears, pulleys, chains, sprockets, and brakes.

Fluid Power Systems

Apprentices will explore the fundamentals of fluid power systems, including structures and components, operation, safety, as well as interpreting related standards, symbols, and diagrams. Hydraulic fluid types, properties, handling, and maintenance topics will be covered.

Maintenance Machining

The apprentices will explore intermediate-level theory, application, and hands-on experience with precision machining practices for industrial maintenance.

Plastics Material Science

Plastics processing apprentices will explore material science and processing principles for polymer materials. Apprentices will learn about the chemical composition, structure, and material properties of polymers, and how polymer materials are modified to achieve desired properties.

Mold Making and Design

Exploration of the materials, processes, and mold design principles for injection molding, compression molding, transfer molding, and die casting.

Manufacturing Management

Essential concepts of modern industry, Just-in-Time and Lean Manufacturing.

On-the-Job Training Competencies

The table below is a schedule of tasks and hours designed as a guide. The 8,000 hours will be completed over the course of the apprenticeship. The apprentice shall be instructed and trained in all operations and methods customarily used on the various machines. Each company will adhere to the schedule as closely as facilities will permit in order to provide the apprentice with well-rounded experience and practice on all relevant equipment and processes in the shop.

OJT CompetencyApprox. OJT Hours
Mold Setting600
Material Handling600
Molding Machine Maintenance600
Tool Maintenance600
Safety100
Quality600
Assembly Equipment Operation120
Process Technology (Molding)3,780
Process Improvement Techniques1,000
TOTAL HOURS8,000

 

AJAC (Aerospace Joint Apprenticeship Committee)

Launch Your Career Today!

Submit your information using the link below. After we receive your information, an AJAC representative will contact you for next steps. Please note, this is not an official application to become an apprentice. After a partnering employers agrees to enroll you in the program, you will officially apply and enroll at that time.